Horizontal/ Vertical Form Fill and Seal

Horizontal Form Fill Seal (HFFS) – Portion Packs & Sachets Services

HFFS packaging creates durable, sealed sachets or bags using blank or preprinted film. The film is folded into a U-shape, sealed on three sides, filled with product, and sealed at the top before moving to inspection and packing.

HFFS is perfect for powders, liquids, pastes, and uniform solid products. While solids require specialized tooling, powders, liquids, and pastes are easily configured for this packaging method.

Key Benefits

  • Strong, airtight seals for moisture protection and extended shelf life
  • Custom film options with barrier properties for product stability
  • High-quality printing for branding and labeling
  • Cost-effective & versatile with consistent package sizes

Package Specifications

  • Width:25″ to 7″
  • Height: 3″ to 9″
  • Features: 4-sided sealing, easy-tear notches, batch/lot coding

Common Applications

  • Personal Care: Sample shampoos, conditioners, creams, masks, scrubs
  • Industrial & Specialty: Adhesives, grease packets, color powders, or simply oils

We also offer turnkey solutions for HFFS packaging. Contact us with your specifications, and we’ll help you find the perfect solution from A to Z.

What Are The Advantages of Horizontal & Vertical Form Filling & Sealing?

Faster production times.
Because the machinery for form fill and seal incorporates all stages of production automatically, the process is quick. 

Relatively inexpensive.
Can seal product without heavy or expensive packaging material. 

Flexible solution.
Solids, dry or liquids can be packaged using vertical form fill and seal (VFFS).

Vertical Form Fill Seal (VFFS)- Portion Packs & Sachet Services

VFFS is a cost-effective, high-volume packaging method for liquids, pastes, and solid products. It creates compact, sealed sachets or bags, similar to ketchup packets or shampoo sample sachets.

 

A film is shaped into a U-form, sealed on three sides, filled with product, and sealed at the top. While VFFS has some size limitations due to tooling, it excels in small package formats with high output efficiency.

 

Key Benefits

  1. Efficient & cost-effective for high-volume runs
  2. Extended shelf life with moisture-resistant films
  3. Customizable sizes & shapes for different applications
  4. Variety of film options – clear, opaque, or printed

Package Specifications

  1. Ideal for small, high-quantity packages
  2. Suitable for both liquids/pastes and solid products

 Common Applications

  1. Personal Care: Shampoos, conditioners, masks, scrubs, creams, lotions, gels, essential oils, air fresheners
  2. Food & Beverage: Sauces, oils, sugar, powdered mixes, grains, dried fruits
  3. Industrial & Hardware: Adhesives, greases, nuts, bolts, screws, washers, clamps, pins, springs, plumbing parts, glass hardware, electrical components (switches, plugs, fuses)
  4. Kits & Assortments: Multi-piece packs, furniture assembly kits, hardware assortments

We offer turnkey solutions, handling everything from packaging design to production. Share your specifications, and we’ll help you find the perfect VFFS packaging solution!

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